A Numerical and Experimental Study Towards Possible Improvements of Common Rail Injectors

The aim of this work is to propose modifications to the managing of the 1st-generation Common-Rail injectors in order to reduce actuation time towards multiple injection strategies. The current Common-Rail injector driven by 1st ECU generation is capable of operating under stable conditions with a minimum dwell between two consecutive injections of 1.8 ms. This limits the possibility in using proper and efficient injection strategies for emission control purposes. A previous numerical study, performed by the electro-fluid-mechanical model built up by Matlab- Simulink environment, highlighted different area where injector may be improved with particular emphasis on electronic driving circuit and components design. Experiments carried out at injector Bosch test-bench showed that a proper control of the solenoid valve allowed reducing drastically the standard deviation during the pilot pulses.