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Dew poinT evapoRative heAt exchaNgers baSed on additiVEly manufactuRed TPMS structurEs

Project
Climate change is causing a significant raise in the average global temperatures, with increasingly frequent and intense heat waves. This situation is leading to an escalation in the use of air conditioning systems, with greater energy consumption and emissions. Therefore, it is urgent to develop more efficient and sustainable cooling solutions that ensure thermal comfort while minimizing environmental impact. In this context, dew-point evaporative coolers represent one of the most promising solutions for passive, low-impact cooling, as they exploit the principle of evaporation to lower the air temperature, significantly reducing the energy consumption compared to traditional systems. However, the efficiency of the dew-point evaporative coolers is strongly affected by geometry and materials of the heat exchanger included in the system. The TRANSVERSE project aims to lay the basis for sustainable air conditioning systems by the development of an innovative cross flow TPMS-based heat exchanger for dew-point evaporative coolers based on the Maisotsenko cycle. A schematic representation of the innovative exchanger is reported in Fig. 1. To address this challenge, TRANSVERSE adopts a strongly trans-disciplinary approach, integrating skills in digital design, additive manufacturing, materials science and thermo-fluid dynamic engineering. The project relies on the use of Additive Manufacturing to create innovative exchangers with complex and optimized geometries, whose production would be unfeasible with conventional manufacturing techniques. In other words, production by 3D printing can maximize the heat exchange surface area, improve air and water flow distribution and, consequently, increase the device overall efficiency. At the same time, the joint group will focus on the selection and development of advanced materials, with a particular focus on highly conductive ones, capable of promoting water evaporation. Eco friendly materials or those derived from renewable sources will also be evaluated to ensure sustainability of the final product. The experimental activity will play a fundamental role: the created prototypes will be tested to assess their thermal performance, energy efficiency and durability over time. The collected data will be used to validate numerical models and advanced simulation tools, which will allow the research group to predict and to scale the behavior of the device under real-world operating conditions and support the optimization in future projects. Expected results include a significant increase in the efficiency of dew point heat exchangers, a reduction in the environmental impact of cooling systems and the development of digital know-how and tools that can be the object of technology transfer from university to industry. Therefore, TRANSVERSE represents a strategic project able to contribute to the ecological transition in the air conditioning sector by promoting clean, efficient, and forward-looking technologies.
  • Overview
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Overview

Contributor (6)

BERNI FABIO   Scientific Manager  
ALLESINA GIULIO   Participant  
CORDISCO ILARIO   Participant  
CRISTIANO SALVATORE   Participant  
DENTI Lucia   Participant  
MORSELLI NICOLO'   Participant  

Leading department

"Enzo Ferrari" Department of Engineering   Principale  

Term type

FAR 2025 Progetti interdisciplinari - Linea FOMO

Financier

Università degli Studi di MODENA e REGGIO EMILIA
Funding Organization

Partner

Università degli Studi di MODENA e REGGIO EMILIA

Total Contribution (assigned) University (EUR)

78,400€

Date/time interval

February 2, 2026 - February 1, 2028

Project duration

24 months

Skills

Concepts (4)


PE8_4 - Computational engineering - (2024)

PE8_6 - Energy processes engineering - (2024)

PE8_9 - Production technology, process engineering - (2024)

Settore IIND-06/A - Macchine a fluido
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