A study of fault diagnosis and recovery techniques for manufacturing systems

This chapter describes a framework for the development of a diagnosis methodology for industrial manufacturing systems. The aim of the project is to support technicians that supervise the manufacturing plant to identify the causes of faults and failures on the machine and, in particular, to indicate a procedure for the recovery of its working condition. The chapter presents a study as the first step of a design project whose objective is to realize a supervisory system with advanced features devoted to Faults Detection and Isolation (FDI) for the manufacturing industry, with an emphasis on its integration with Human-Machine Interfaces. The requirements described in the chapter are defined giving particular care to the peculiarities of the application domain to allow the design of a powerful, but easy to use for industrial technicians, diagnostic system. An example of a manufacturing machine quite common in the packaging industry is schematized in the chapter, which is analyzed to define the fault trees for the most critical failure modes. © 2007 Copyright © 2007 Elsevier Ltd All rights reserved.