Virtual Prototyping as a Supporting Tool for the Design of Complex Robotic Cells

The fourth industrial revolution is characterized by flexible production systems that can respond to the demand for high variability and customization of the product. To maintain the efficiency of the production process, automated and flexible solutions are mandatory. This paper describes an approach to design Virtual Prototypes of robotic cells and support designer in the definition and simulation of the manufacturing system. The identified model is capable of replicating the performance of the cell under different aspects in a holistic manner: geometry, operating logic, performance, and physical behavior. The design approach is demonstrated on a robotic cell composed of two anthropomorphic robots for the flexible process of automatic assembly of mechanical parts. The resulting model proves to be straightforward, accurate and complete.